Ningbo Changzhen Copper Co., Ltd. plans to apply for Zhejiang Province in 2017

Publicity of science and Technology Awards

According to the spirit of "notice on recommendation of Zhejiang science and Technology Award in 2017" issued by Zhejiang Provincial Department of science and technology, the research and application project of key technologies of green, quality guaranteed and renewable manufacturing of waste copper resources is planned to apply for the 2017 Zhejiang science and technology progress award. The relevant information of the completion unit and the completion personnel (see the annex) is publicized from 20 From April 1, 2017 to April 10, 2017.

If you have any objection to the project declaration, please report to the administrative department of the unit by telephone or in writing. When reporting the situation, you should report or sign your real name and have specific facts. Those who do not report or sign their real names or provide specific factual materials will not be accepted.

Accepting department: Administration Department

Contact person: Shi Lixia

Tel: 13867826046 email: shilixia007@126.com

　　April 1, 2017

Zhejiang science and Technology Progress Award project publicity

1、 Project Name: research and application of key technologies for green and quality guaranteed recycling of waste copper resources

2、 Project introduction

The project belongs to the field of recycling of renewable metal resources. It was approved by Ningbo Science and Technology Bureau in September 2013, with the plan number of 2013b10005. The project is undertaken by Ningbo Changzhen Copper Industry Co., Ltd. and jointly completed by Suzhou non ferrous Metal Research Institute Co., Ltd. the research period is from January 2013 to December 2014. Taking scrap copper as raw material, the project systematically studied the technologies of refined pretreatment, special refining agent and smelting process of scrap copper, developed advanced technologies such as iron removal refining agent and iron removal refining process, duplex parallel smelting furnace, automatic mechanical ramming and mixing, etc., established a production line for recycling of recycled copper, and formed a large-scale production capacity of recycled copper products. The products meet the requirements of Zhejiang Metallurgical Research Institute and social inspection station. The project has obtained 22 patents, including 7 invention patents, and participated in the formulation of 4 national and industrial standards.

3、 Third party evaluation

1. Acceptance certificate of Ningbo Science and technology plan project (ykyz [2015] no.00-65)

On September 18, 2015, Ningbo Science and Technology Bureau organized an expert group to conduct a meeting acceptance of the project (No.: 2013b10005) undertaken by Ningbo Changzhen Copper Industry Co., Ltd. The expert group listened to the project implementation summary report, reviewed the relevant information, and after inquiry and discussion, formed the acceptance opinions as follows:

(1) The acceptance data submitted are complete, standard and meet the acceptance requirements.

(2) Taking scrap copper as raw material, the project systematically studied the technologies of refined pretreatment, special refining agent and melting casting process of scrap copper, developed advanced technologies such as iron removal refining agent and iron removal refining process, duplex parallel smelting furnace, automatic mechanical ramming and mixing, etc., and established the recycling utilization production line of recycled copper, and formed the scale production capacity of recycled copper products Innovation in technology and equipment.

(3) The product has been tested by Zhejiang metallurgical product quality inspection station Co., Ltd. and Ningbo product quality supervision and Inspection Research Institute. The technical indicators tested meet the requirements of the project contract. After being used by users, the products are well reflected and have obvious economic and social benefits.

(4) During the implementation of the project, he participated in drafting 2 national standards, authorized 18 patents, including 6 invention patents and 3 academic papers.

(5) The total cost of the project is 10.0483 million yuan, of which 8.8483 million yuan is self raised, and the use of funds is basically reasonable. During the implementation of the project, the new sales revenue of 420.3148 million yuan was achieved, meeting the requirements of the project contract.

The acceptance team agreed that the project had completed the task requirements specified in the contract and agreed to pass the acceptance.

2. Test report

(test report 1: zyd2015290; test report 2: fxw20151427; test report 3: fxw20151428; test report 4: shaec1415283208; test report 5: ecl03h000956001e.) The test results meet the requirements of relevant technical standards.

3. Sci tech novelty search report of Zhejiang Institute of science and technology information (Report No.: 201633b2102329)

Novelty search conclusion: after analysis and comparison, the key technologies of green, quality-effective and renewable manufacturing of scrap copper resources developed by the entrusted project are: (1) covering agent, iron removing refining agent and tin removing refining agent for scrap copper melting and casting have been developed; (2) different external force interference technologies are adopted in smelting furnace and heat preservation casting furnace equipment to ensure the uniform distribution of columnar crystal and equiaxed crystal in billet structure; (3) An automatic production line for copper bar turning and calendering was developed. The traditional peeling, stretching and straightening processes were replaced by turning and calendering production and processing methods, so as to realize the deep processing of copper bar cost at one time. The above characteristics were not mentioned in the above documents except some patents applied by the client.

4、 Direct economic benefits

(unit: 10000 yuan)

Unit name

2014

2015

2016

sale

tax revenue

profit

sale

tax revenue

profit

sale

tax revenue

profit

Ningbo Changzhen Copper Co., Ltd

twenty-six thousand and ninety-three point four seven

thirty-eight point one two

one thousand five hundred and seventy-four

forty-seven thousand two hundred and fifty-eight point six five

thirty-nine point six three

two thousand four hundred and four point four seven

fifty-eight thousand eight hundred and sixty point three three

forty-six point five nine

two thousand nine hundred and thirty-nine point zero three

total

twenty-six thousand and ninety-three point four seven

thirty-eight point one two

one thousand five hundred and seventy-four

forty-seven thousand two hundred and fifty-eight point six five

thirty-nine point six three

two thousand four hundred and four point four seven

fifty-eight thousand eight hundred and sixty point three three

forty-six point five nine

two thousand nine hundred and thirty-nine point zero three

5、 Promotion and application and social benefits

The technical innovation and main tasks in the 13th five year plan (Draft) of renewable non-ferrous metal industry have been mentioned: give priority to the development of fine separation, pretreatment and grade protection utilization technology of non-ferrous metal waste; focus on the development of value preservation and utilization of scrap copper, and produce high-value electronic materials, electrical materials, fine products, high-precision castings and green copper alloy products with scrap copper as raw materials Etc. The project directly uses scrap copper to produce high-precision copper alloy processing materials with strong market demand and good development potential, which conforms to the national industrial policy, promotes the development of recycled copper industry, and has a good market prospect.

In this project, waste copper is directly used to produce high-precision environment-friendly and free cutting brass. The limited renewable resources are used efficiently and with good quality, which not only solves the problems of insufficient resource supply and comprehensive utilization of "urban mineral resources", but also provides the society with high-precision environmental protection copper alloy materials, solves the problems of high energy consumption and high pollution, and avoids the oxidation loss of zinc and other valuable metals The waste copper recycling has a good social effect of energy saving and emission reduction, boosting the energy-saving work of China's non-ferrous industry. The project directly uses scrap copper to produce high-quality, high-value-added, high-precision and easy to process copper materials for downstream industries, providing high-quality copper alloy basic materials for automobile accessories, fire-fighting equipment, valve core, communication equipment, refrigeration accessories, electrical appliances, electronics, plumbing, hardware accessories and other industries. In the current economic downturn of non-ferrous metal processing industry, it will boost downstream enterprises "Machine replacement" provides raw material guarantee for the transformation and upgrading of downstream enterprises and realizes win-win situation between enterprises and customers.

6、 Main completion personnel

ranking

full name

Administrative position

Technical title

Now engaged in professional

Work unit

Contribution to the project

One

Wang Shuo

chief engineer

Positive height

Metal pressure machining

Ningbo Changzhen Copper Co., Ltd

Responsible for the project, responsible for the overall concept of the project, the determination of research direction

Two

Fu Zhixiang

Equipment Engineering Manager

intermediate

mechanical engineering and automation

Ningbo Changzhen Copper Co., Ltd

Participate in the project, research on technology and equipment

Three

Li Huaqing

director of an institute

deputy senior ranks

Metallic materials

Suzhou non ferrous Metal Research Institute Co., Ltd

Participate in the project and research the technology

Four

Song Changhong

general manager

intermediate

Management Engineering

Ningbo Changzhen Copper Co., Ltd

Participate in the project, research on technology and equipment

Five

Xiang Chaojian

Project Manager

engineer

Metallic materials

Suzhou non ferrous Metal Research Institute Co., Ltd

Participate in the project and research the technology

Six

Rosa cream

Office director of Engineering Technology Center

primary

Metal materials engineering

Ningbo Changzhen Copper Co., Ltd

Participate in the project, research on technology and equipment

Seven

Shi Lixia

Administration Manager

primary

project management

Ningbo Changzhen Copper Co., Ltd

Participate in the project and promote the application of project achievements

Eight

Huang Teng

Project Manager

primary

Materials science and Engineering

Ningbo Changzhen Copper Co., Ltd

Participate in the project and research the technology

Nine

Yang Dongchao

Project Manager

intermediate

Materials Science

Ningbo Changzhen Copper Co., Ltd

Participate in the project and research the technology

7、 Description of the cooperation relationship of the completer

Ningbo Changzhen Copper Industry Co., Ltd. and Suzhou non ferrous Metal Research Institute Co., Ltd., through the joint development of industry, University and Research Institute, in line with the principle of joint research, joint development and sharing of results, closely combined with and clear division of labor, formed a scientific research group to tackle key problems, and completed the project of "research and application of key technologies for green, quality guaranteed and renewable manufacturing of waste copper resources" The cooperation period is from January 2013 to December 2014.

8、 Main completion units

ranking

Unit name

Supporting role of scientific and technological innovation and promotion and application of the project

One

Ningbo Changzhen Copper Co., Ltd

In this project, the unit proposed in this project is to study the pretreatment, alloying and deep processing technology of scrap copper, establish a large-scale direct material production line for high-precision environmental protection and free cutting brass, and jointly study the content control of harmful elements such as Fe, Sn and other harmful elements in recycled brass melt and the performance control technology of recycled brass products with Suzhou Non Ferrous Metals Research Institute Co., Ltd.

Two

Suzhou non ferrous Metal Research Institute Co., Ltd

This project cooperates with Ningbo Changzhen Copper Co., Ltd. to control the content of Fe, Sn and other harmful elements in recycled brass melt and the performance control technology of recycled brass products.

9、 Opinions of recommended units

Agree to report

Recommended unit (seal): Yuyao science and Technology Bureau

10、 Catalogue of intellectual property certificate

Name of authorized project

Category of intellectual property

different countries

Authorization number

inventor

Copper wire automatic production line

patent

China

ZL 201210479552.6

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang

Automatic production line of copper wire collecting aggregate

patent

China

ZL 201210481036.7

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang, Wang Shuo

Fixture for detecting copper and copper alloy wire by spectrometer

patent

China

ZL 201210040250.9

Chen Jingjie and song Changhong

Melting device with automatic ramming and mixing device

patent

China

ZL 201310243900.4

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang

Ramming paddle

patent

China

ZL 201310243899.5

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang

Automatic ramming and mixing device

patent

China

ZL 201310243898.0

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang

Mixing method of liquid copper ramming material

patent

China

ZL 201310243896.1

Fu Zhixiang, song Changhong, Zhu shashuang

Guide mechanism of copper wire production line

patent

China

ZL 201220625200.2

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang, Wang Shuo

Aggregate mechanism of copper wire production line

patent

China

ZL 201220625197.4

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang, Wang Shuo

Coil mechanism of copper wire production line

patent

China

ZL 201220625185.1

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang, Wang Shuo

Receiving mechanism of copper wire production line

patent

China

ZL 201220624242.4

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang, Wang Shuo

Transfer mechanism of copper wire production line

patent

China

ZL 201220625181.3

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang, Wang Shuo

Metal material testing fixture

patent

China

ZL 201320239911.0

Song Changhong, Fu Zhixiang, Zhu shashuang

Melting device with double melting furnace

patent

China

ZL 201320352407.1

Fu Zhixiang, song Changhong

Ramming paddle

patent

China

ZL 201320352405.2

Fu Zhixiang, song Changhong, Luo Gaosheng, Zhu shashuang

Copper ingot carrier

patent

China

ZL 201420863682.4

Fu Zhixiang, song Changhong, Zhu shashuang, Luo Gaosheng

Automatic stacking device for copper ingot

patent

China

ZL 201420863683.9

Fu Zhixiang, song Changhong, Zhu shashuang, Luo Gaosheng

Copper ingot grabbing manipulator

patent

China

ZL 201420863655.7

Fu Zhixiang, song Changhong, Zhu shashuang, Luo Gaosheng

Automatic feeding mechanism

patent

China

ZL 201320577946.5

Fu Zhixiang, Luo Gaosheng, Zhu shashuang, song Changhong

Copper bar loading platform

patent

China

ZL 201320577803.4

Fu Zhixiang, Luo Gaosheng, Zhu shashuang, song Changhong

Copper bar receiving device

patent

China

ZL 201320577947.X

Fu Zhixiang, Luo Gaosheng, Zhu shashuang, song Changhong

Copper bar automatic production line

patent

China

ZL 201320577559.1

Fu Zhixiang, Luo Gaosheng, Zhu shashuang, song Changhong

11、 Contents of main papers and Monographs

author

Title of Monograph / publication

Annual volume page number

(Volume X, page x, year x)

SCI citations

He cited

Total times

Fu Zhixiang, Li Hailong

Research / science and technology communication of trolley hood type compound annealing furnace

Page 51, 53-54, No. 10, 2012

Zero

Zero

Fu Zhixiang, Wang Shuo

Design and development of extrusion automatic traction pushing shearing mechanism / development and innovation of mechanical and electrical products

Page 89-91, Vol. 25, No. 4, 2012

Zero

Zero

Xu Hongguang, Wang Shuo

Design and surface strengthening application of reverse extrusion hot working die / mold manufacturing

Volume 12, No. 11, 2012, pp. 82-84

Zero

Zero

12、 Informed consent certificate

The application of the above patents (Papers) for awards has been approved by all authors.

Ningbo Changzhen Copper Co., Ltd

                                                                     2017.3.31